Design Features
Machinable ceramic structural components (also known as macor ceramic parts) are a unique engineering material specifically designed to
meet the demands of industrial applications requiring high precision and complex shapes. The following are the design features and main
application areas of these ceramic structural components:
Machinability
Macor machinable ceramics can be drilled, milled, ground, and polished using conventional metalworking tools, eliminating the need
for specialized ceramic machining equipment. This reduces the cost and time required to manufacture complex parts.
High-Temperature Stability
Its ability to maintain mechanical stability and dimensional accuracy at temperatures up to 800°C makes it suitable for high-temperature
applications.
Excellent Electrical Insulation
Extremely high electrical insulation strength (30 KV/mm) and volume resistivity (10^16 Ω·cm) make it ideal for electronic and high-voltage
applications.
Thermal Management
Low thermal conductivity (1.71 W/(m·K)) and good thermal shock resistance (ΔT 200°C) make it suitable for environments requiring rapid
temperature changes.
Chemical Stability
It is non-hygroscopic and has zero permeability, indicating that it maintains its performance under a variety of chemical conditions.
Application areas
Aerospace
Used in spacecraft thermal management systems to manufacture insulators and supports, as well as components for handling
extreme temperatures.
Semiconductor Manufacturing
Used as handling arms or support structures in semiconductor manufacturing equipment; its low-dust properties are particularly
important for maintaining cleanroom environments.
Laboratory Equipment
In laboratory analytical and testing equipment, macro ceramics are used to manufacture precision components due to their ability to
be precisely machined into complex shapes.
Electrical Insulation Applications
Used in power and high-voltage equipment to create insulators to prevent arcing and current leakage.
Thermal Management Applications
Used in heat dissipation components in electronic equipment, especially in temperature-sensitive or highly insulating devices.
Macor's machinable ceramic structural components demonstrate significant application value in aerospace, semiconductor manufacturing,
and electrical insulation fields due to their high-precision machining capabilities and superior thermal and electrical properties. These
characteristics make them an indispensable material in modern high-tech industries, particularly in high-end applications with stringent
material performance requirements. Their ease of machining further enhances their appeal in the design and manufacture of complex
industrial components, providing an economical and efficient solution.
In the field of precision ceramic machining and customization, our company is committed to producing various high-performance ceramic
components, including zirconia ceramics, silicon nitride, and aluminum nitride. These ceramic components possess excellent thermal stability, electrical insulation, high-temperature stability, and wear resistance, and are widely used in key fields such as aerospace, electronics,
machinery, military, and automotive. Our products, with their superior performance and reliability, provide crucial support and assurance to
our customers, helping them improve production efficiency and optimize product performance.
